Mechanical Design

Home / Services / Mechanical Design

Engineering & Design Excellence

Mechanical Engineering Services

Melecs is made from the perspective of providing excellence in engineering and design services by supporting many industries such as Automotive, Aerospace and many more. We have been constantly understanding more in detail with our team to produce the best results and been challenging ourselves to help entire scope of engineering.

Melecs experts are widely involved in executing several turnkey projects for Automotive industry and Tier 1 suppliers all over the world. By providing complete range of product design, tool design and manufacturing end-to-end service to our customers.

Our strong experienced technical team has a decade of track record in the domain of BIW welding fixtures design, aerospace structures, mold tool & die, and sheet metal.

Our Commitment: We stick to quality, on time delivery and cost effective.
Automotive BIW Engineering
AUTOMOTIVE AEROSPACE MOLD TOOL & DIE SHEETMETAL

Automotive Engineering

BIW (BODY IN WHITE)

We have decades of experience in BIW welding tools design, simulation and 2D detailing. Our dedicated team will ensure the best quality and on time delivery to our customers.

PROCESS PLANNING

  • PLANT LAYOUT
  • CLAMP PLAN
  • WELD PLAN
  • CYCLE TIME
  • LOADING & UNLOADING
  • LINE, STATION, ASSEMBLY AND SUB ASSEMBLY STUDIES
  • PROCESS DOCUMENTATION

CONCEPT DESIGN

  • PRE PRODUCTION FIXTURES
  • PRODUCTION TOOLING
  • MANUAL WELDING FIXTURES
  • GRIPPER TOOLING
  • RACKS & LOAD TABLE
  • CONVEYORS
  • STEEL STRUCTURES
  • CHECKING FIXTURES
  • PASS TABLES
  • PEDESTAL, GLUING STAND
  • PRODUCTION LINE ACCESSORIES

SIMULATION

  • Robot Selection & Reach ability study
  • Robot Payload Analysis
  • Weld Study and distribution
  • Weld gun selection
  • Basic Manufacturing Equipment Simulation
  • Optimization of Simulation Processes
  • Sequence creation & Cycle Time analysis
  • Offline / Online Programming (OLP/RCS)
  • COMISSINING

2D DETAILING

  • Manufacturing Drawing creation
  • SENSOR LAYOUT
  • PNEUMATIC LAYOUT
  • BOM (Bill of Materials)

Flight & Digital Engineering

AEROSPACE

Aerospace is one of the primary field of engineering with the development of Aircraft and spacecraft. Melecs produce a complete cycle of support for customers.

We at Aerospace services take pride in providing quality in a digital space. It is our ongoing commitment to offer our customers end to end engineering solutions across aerospace product development, product lifecycle management, supply chain and digital transformation for our customers.

Aerospace Digital Engineering
04

MOLD TOOL & DIE

Melecs specializes in design and build of injection and compression molds, for automotive/heavy truck, aviation and architectural markets.

We have experienced team of committed individuals who take personal responsibility for meeting the needs of our customers. By using most advanced softwares for concept development. At Melecs we pride ourselves on outstanding tool and die design and manufacturing by offering our customers a wide variety of dies and stamping capabilities.

MELECS are expertise in:
Line Dies
Transfer Dies
Progressive Dies
Hot Stamping Dies
Press Tools
Injection moulds
Progressive moulds
05

SHEETMETAL

Melecs offers cost-effective custom sheet metal design and fabrication solution using a full range of tools and techniques as cutting, bending, forming, and welding. We work closely with customers to create precise prototypes which provides quick turn, small quantity or short production runs to meet client’s manufacturing demands and deadlines too.

MELECS are expertise in:
3D & 2D sheet metal solid and surface parts modeling
Manufacturing Drawings
Fabrication
CAD Conversion

Looking for Mechanical & BIW Fixture Design?

Get in touch with our expert engineering team in Bangalore for turnkey project execution.

Request Consultation
WhatsApp Call