Mechanical Design

Melecs is made from the perspective of providing excellence in engineering and design services by supporting many industries such as Automotive, Oil and Gas, Aerospace and many more. We have been constantly understanding more in detail with our team to produce the best results and been challenging ourselves to help entire scope of engineering.

 

Melecs experts are widely involved in executing several turnkey projects for Automotive industry and Tier 1 suppliers all over the world.By providing complete range of product design, tool design and manufacturing end-to-end service to our customers.

 

Our strong experienced technical team has a decade of track record in the domain of BIW welding fixtures design, interior, exterior, sheet metal and plastics.

 

We stick to quality, on time delivery and cost effective.

artwork
  • AUTOMOTIVE
  • AEROSPACE
  • ANALYSIS
  • MOLD TOOL&DIE
  • SHEETMETAL

BIW

We have decades of experience in BIW welding tools design, simulation and 2D detailing. Our dedicated team will ensure the best quality and on time delivery to our customers.

PROCESS PLANNING

  • PLANT LAYOUT
  • CLAMP PLAN
  • WELD PLAN
  • CYCLE TIME
  • LOADING & UNLOADING
  • LINE, STATION,ASEMBLY AND SUB ASEMBLY STUDIES.
  • PROCESS DOCUMENTATION

CONCEPT DESIGN

  • PRE PRODUCTION FIXTURES
  • PRODUCTION TOOLING
  • MANUAL WELDING FIXTURES
  • GRIPPER TOOLING
  • RACKS
  • LOAD TABLE
  • CONVEYORS
  • STEEL STRUCTURES
  • CHECKING FIXTURES
  • PASS TABLES
  • PEDESTAL, GLUING STAND
  • PRODUCTION LINE ACCESSORIES

SIMULATION

  • Robot Selection & Reach ability study
  • Robot Payload Analysis
  • Weld Study and distribution
  • Weld gun selection
  • Basic Manufacturing Equipment Simulation
  • Optimization of Simulation Processes
  • Sequence creation
  • Cycle Time analysis
  • Offline / Online Programming
  • OLP/RCS
  • COMISSINING

2D DETAILING

  • Manufacturing Drawing creation
  • SENSOR LAYOUT
  • PNEUMATIC LAYOUT
  • BOM

INTERIER

  • Concept Development
  • Release Drawing creation
  • Kinematics Study
  • GD&T and Tolerance stack up
  • DFMEA, PFMEA
  • DFM & DFA
  • Mechanism Study
  • Design and Development of Cup holders
  • Packaging Study
  • CAE (Complete analysis)
  • Prototype building
  • Reverse Engineering
  • Legacy Conversion
  • Tooling feasibility Study

EXTERIER

  • DFMEA , PFMEA
  • DFM&DFA
  • Design & Development of  Bumpers
  • Design & Development of Fender
  • Concept Development
  • Release Drawing Creation
  • GD&T & Tolerance stack up
  • Mechanism Study
  • Kinematics Stimulation
  • CAE (Complete analysis)
  • Prototype building
  • Reverse Engineering
  • Legacy Conversation
  • Tooling feasibility Study

Aerospace is one of the primary field of engineering with the development of Aircraft and spacecraft. Melecs produce a complete cycle of support for customers.

 

We at Aerospace services take pride in providing quality in a digital space. It is our ongoing commitment to offer our customers end to end engineering solutions across aerospace product development, product lifecycle management ,supply chain  and digital transformation for our customers.

We have Highly experienced engineering team of CAE and CFD analysis who are very dedicated to the client requirements and provide tailor made solutions.

Also, been serving various engineering verticals like automotive, oil &gas, aerospace and heavy engineering industries.

FEA
  • Linear and Non-Linear Structural Analysis

  • Dynamic Response Problems

  • Linear and Non-Linear Thermal Analysis

  • Fatigue and Durability Analysis

  • Optimization of Design with Cost / Weight Reduction

  • Removal of Reduntant Components from Design

  • FEA of Pressure Vessels and Heat Exchangers as per ASME Sec. VIII, Div. 2, Part 5

CFD
  • Internal as well as External Flow

  • Steady as well as Transient Flow

  • Conjugate Heat Transfer

  • Multiphase Flows

  • Computational Aero Acoustics

  • HVAC

  • Electronic Component Cooling

  • Combustion Simulation

  • Rotary Machinery

  • Multi Phase Analysis

Melecs specializes in design and build of injection and compression molds, for automotive/heavy truck, aviation and architectural markets.

 

We have experienced team of committed individuals who take personal responsibility for meeting the needs of our customers. By using most advanced software’s for concept development. At Melecs we pride ourselves on outstanding tool and die design and manufacturing by offering our customers a wide variety of dies and stamping capabilities.

MELECS are expertise in

Line Dies

Transfer Dies

Progressive Dies

Hot Stamping Dies

Press Tools

Injection moulds

Progressive moulds

Melecs offers cost-effective custom sheet metal design and fabrication solution using a full range of tools and techniques as cutting, bending, forming, and welding. We work closely with customers to create precise prototypes which provides quick turn, small quantity or short production runs to meet client’s manufacturing demands and deadlines too.

MELECS are expertise in

3D & 2D sheet metal solid and surface parts modeling

Manufacturing Drawings

Fabrication

Cad Conversion